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Q&A

Comments on Cable voltage rating

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Cable voltage rating

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I was looking for guidelines of how to select appropriate cables for applications (I am interested in DC), I found IEC 183 standard which talks about high voltage cable selection for AC. Also, the status of the document is shown as withdrawn, so I assume it is not applicable.

I found another document referencing IEC 183

What I see at the bottom of the page: Image_alt_text

U0 = cable nominal voltage between the conductor and the metal covering or earth.

U = cable nominal voltage between the phase conductors.

First question I have is why conductor/earth voltage rating for DC is specified lower at 0.9kV? I would imagine that due to capacitance of the insulating material the total impedance between conductor and whatever is on the other side of insulation is lower, so the rated voltage would be lower. Why isn't that the case, or perhaps the reference is wrong?

My second question is if there are any standards for selecting proper insulation for high voltage DC cables. Is it application dependent as well, such as free air, submerged, vacuum, or medical/military grade etc.? If you could point me to some IEC/IPC standards that mention this I would highly appreciate it.

My last question is the margin for voltage. For capacitors, on an output of 8V power supply we do not place capacitors rated 10V, we leave a bigger margin. What about cables? I read that due to partial discharge cable insulation degrades over time. What is a reasonable margin for insulation rating?

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Standards (4 comments)
Standards
Lundin‭ wrote over 1 year ago

IEC 60364-5-52:2009 looks like it might be relevant for the actual calculation, though I haven't used it myself (doesn't seem harmonized under EU LVD Directive either). Regarding insulation there are plenty of application-specific standards, most notably the UN "ADR" directive regarding Carriage of Dangerous Goods, which applies to most vehicles and military use. This one places requirements on the insulation type and material (ADR 9.2.2.2.1) and also points to some vehicle ISO standards ISO 6722-1 and ISO 6722-2. Also there are likely IPC standards too (and they are usually the best since they are technical hands-on), but I haven't checked.

Olin Lathrop‭ wrote over 1 year ago

@Lundin You should make this an answer. This information doesn't belong in a comment.

Lundin‭ wrote over 1 year ago

Olin Lathrop‭ I can't really answer the question as whole and I haven't used most of these standards either, so I have no idea if it is correct enough to be answer.

Olin Lathrop‭ wrote over 1 year ago

@Lundin So say that in an answer. It's OK to answer with speculative information as long as it's labeled as such. I don't want the information to get lost here in a comment chain. Comments are not for content.